The plant focuses on the production of high-quality glass products for beer, alcoholic beverage, wine, soft drinks and canning industries.
Today the plant produces flint and colored glass (brown and green). Production of jars is equal to 62%, and bottles-38%.
The new plant has the most modern equipment for production of glass containers from the leading companies in the world and this is one of the main competitive advantages of our company.
Glass Container Workshop No. 1:
ZIPPE (Germany)- dosing and mixing line, HORN (Germany)-glass furnace of 240t/day capacity, Emhart (Switzerland)-three glass-forming machines, HORN (Germany)-hot and cold hardening systems, LfG(Germany)-annealing furnace of glass containers, Emhartlnex (USA)- VeritasiM control machines, Steklopak (Russia)-equipment for transportation and packing of glass containers .
Glass Container Workshop No. 2:
ZIPPE (Germany)- dosing and mixing line, SORG (Germany)-glass furnace of 320t/day capacity, Emhart (Switzerland)-three glass-forming machines, Imaco (Netherlands)-hot hardening system, Antonini (Italy)-cold hardening system, Antonini (Italy)- annealing furnace of glass containers, MSC&SGCC (France)-control machines, Optische Prüfsysteme Dr. Günther ( Germany)-optical control machines ( finish control-concavity and parallelism), Zeccetti ( Italy)- equipment for transportation and packing of glass containers.
Glass melting is produced in glass furnaces. Production process is fully automated and strictly controlled. The level of control is brought to a high degree of accuracy.
Mainly, natural gas with a calorific value of 8060-8100 kcal / m is used as a fuel for glass melting.
In order to reduce energy costs as well as carbon dioxide emissions, the plant began to apply a combined heating method to heat the glass furnaces with heated electric flame where heat is introduced by burning torch fuel and additional electricity from electrodes.
The quality of the finished product is determined by its components, their preparation, method of storage as well as dosing and mixing method. For this purpose we use reliable and high-quality technological equipment in the composite shop. Raw materials are stored in the bulk silo, which ensures high quality storage. Transportation of bulk materials is carried out by pneumatic transport systems, which almost completely prevents dusting and more gentle movement of substances is achieved, substance structure deformation is minimal, there is no delamination. The main advantage of the composite shop is a line of dosing and mixing of raw components of German company ZIPPE. German quality of the equipment, sound system of electronic control on the basis of industrial controllers Simatik enables very accurate and qualitative batch treatment for later use.
Our glass containers production is carried out on 8 and 12 sectional glass-forming machines EmhartGlass IS-5 ” and IS-6 1/4″, capable to run in single-, double- and triple-gob mode (SG, DG and TG ), producing glass containers in three possible ways:
This leads to a unit cost reduction of raw materials and energy resources, increase productivity of glass forming machines, and transportation cost savings. As a result, it allows us to reduce the cost of the finished product.
NNPB bottle production is enforced by the strict control of technological parameters of the glass melting furnace: glass fluctuation level in the furnace is equal to no more than + -0.2mm, the temperature in the furnace + -1C, glass temperature just before serving it to the glass forming machine + -0.2C, a gob weight + -1g. All these things are achieved with the help of PPC equipment, invented and patented by EmhartGlass (USA, Switzerland).
Finished products, once passed quality control, are carried to the glass packing plant by conveyors system to be packed into shrink film.
It is really important to pack them well for further warehouse storage, handling and customer shipping. For this purpose, we use fully automatic column type palletizers of Italian firm Zecchetti as well as shrink equipment of famous French company Thimon.
Packaging is done in two steps- packaging and shrinking of pallet itself, and then, additionally, special film is glued on top of the pallet to protect against UV rays, atmospheric precipitation, etc.
This equipment, combined with the modern management system based on Simatik industrial controllers, provide a very high-quality and high-speed packaging of finished goods.
There is also a possibility to package the products in small mono packages using “Termopak” packaging equipment.
All products are stored in our own closed, clean and dry industrial warehouses.
Another advantage of Peskovskiy Glass Plant is its own modern transformer substation 110 / 10kW. The substation provides high-quality power supply to all plant equipment, ensuring its long-term use without emergency breakdowns.